MENENE FARUWA?

Menene Ƙarfafa Ƙarfafawa?

Ainihin ka'ida na induction cikin wutar lantarki shine canza mitar wutar lantarki 50HZ AC zuwa matsakaicin mitar (300HZ-20khz). Ana gyara halin yanzu mai juzu'i uku zuwa na yanzu kai tsaye, sannan ana canza halin yanzu zuwa madaidaiciyar mitar halin yanzu ta hanyar na'urar jujjuya mitar, matsakaicin matsakaicin matsakaicin halin yanzu wanda ke gudana ta capacitor da induction coil, ƙirƙirar layukan magnetic filin a cikin induction coil, da kuma yanke kayan ƙarfe wanda aka sanya a cikin induction coil, ƙirƙirar babban halin yanzu a cikin kayan ƙarfe, wanda kuma yana da wasu kaddarorin matsakaicin halin yanzu. Wannan shi ne zafin da ke haifar da kwararar electrons na ƙarfe na kansa ta jikin ƙarfe mai juriya.

Menene Abubuwan Abubuwan Induction Forging Furnace?

Induction ƙirƙira dumama layin samar da wutar lantarki ya ƙunshi sassa huɗu masu zuwa:

1. Na'urar ciyarwa ta atomatik: tana kunshe da dandamalin ajiya, juyawa, da mai ciyarwa.

2. Matsakaici shigar da tanderun ƙirƙira: ya ƙunshi matsakaicin mitar shigar da wutar lantarki, dumama dumama dumama dumama, ma'ajiyar capacitor, da firam.

3. Na'urar banƙyama ta atomatik: galibi ta ƙunshi naushi mai ɓarna da mold ɗin hade.

4. Tsarin Lantarki: galibi ya ƙunshi na'urar auna zafin infrared, na'urar sarrafa saurin jujjuyawa, da sauran hanyoyin sarrafawa.

Induction ƙirƙira ta atomatik kayan aikin tanderun, cikakken tsarin ƙirƙira ya ƙunshi: matsakaicin mitar shigar da wutar lantarki, capacitance minisita, induction ƙirƙira inductor, atomatik ciyar tara, sauke tara da iko hukuma.

Matsakaicin mitar induction ƙirƙira samar da wutar lantarki yana ɗaukar ƙirar tsaga, majalisar samar da wutar lantarki shine ma'auni na GGD. A m zane na capacitance hukuma da inductor inganta dumama yadda ya dace. Madaidaicin iko na nisa tsakanin inductor da zoben dumama yana rage lokacin bayyanar sandar zafi a cikin iska, yana rage fatar oxide na sandar, kuma yana rage yawan kuzari. Dangane da sigogin tsari da mai amfani ya saita, saurin tsarin watsawa ana sarrafa shi ta atomatik. Lokacin da babu kayan aiki a cikin inductor, tsarin sarrafawa ta atomatik yana rage ƙarfin fitarwa ta atomatik induction ƙirƙira samar da wutar lantarki. Lokacin da workpiece ya shiga cikin inductor, tsarin sarrafawa ta atomatik yana ƙaruwa ta atomatik ikon fitarwa na matsakaicin mitar shigar da wutar lantarki.

3000KW induction ƙirƙira tanderun samar da layin

2500KW induction tanderun wuta

750KW Induction Forging tanderu

Menene Filayen Ƙarfafa Ƙarfafawa?

Induction dumama ƙirƙira, a matsayin sabon batu, an yi amfani da shi a cikin shekaru 30 da suka gabata. A cikin karancin makamashi a yau, mahimmancinsa ya shahara sosai, fasaha tana haɓaka cikin sauri, amfani da ƙari mai yawa. An haɓaka fasahar dumama na induction a kasar Sin tun bayan yin gyare-gyare da bude kofa, kuma hasashen aikace-aikacenta na da matukar ban sha'awa.

1. Induction ƙirƙira dumama: ana amfani da shi don karfe zagaye karfe, murabba'in karfe, da farantin karfe diathermy da dumama shigar. Dumamar shigar da kan layi, ƙirar ƙirar gida ta gida, ƙirar ƙarfe ta kan layi na kayan ƙarfe (kamar ainihin ƙirƙirar kayan aiki, sanduna masu haɗin kai, bearings, da sauransu), extrusion, mirgina mai zafi, dumama kafin shear, fesa dumama, taron thermal, da kuma gabaɗayan induction tempering, induction annealing, shigar da tempering na karfe kayan, da dai sauransu.

2. Jiyya mai zafi na shigarwa: galibi don shaft (madaidaicin madaidaicin, shaft mai ragewa, camshaft, crankshaft, shaft gear, da sauransu); Gear, hannun riga, zobe, diski, dunƙule kayan aikin injin, layin jagora, jirgin sama, shugaban ball, kayan aikin kayan masarufi, da sauran injina (mota, babur) ɓangarorin saman shigar da zafin jiki da kayan ƙarfe gabaɗayan induction quenching da tempering, annealing, tempering da sauransu.

Me yasa Ake Amfani da Ƙwararrun Induction?

Na farko shine ƙarancin amfani da makamashi. Haƙiƙanin ingancin zafi na billet dumama a cikin induction narkewa tanderu da induction ƙirƙira makera na iya kaiwa 65% ~ 75%, yayin da cewa ƙonewa tanderu da daban-daban dakin tanderun ne kawai game da 30%.

1. Kwatanta da na gargajiya induction hanyar dumama. Yana da fa'idodin kare muhalli, ceton makamashi, aiki mai dacewa, da ƙarancin ƙarfin aiki.

2. Idan aka kwatanta da SCR idan, tanadin makamashi shine 10-30%, ba tare da tsangwama mai jituwa ga grid ɗin wutar lantarki ba.

3. Idan aka kwatanta da tanderun juriya, tanadin makamashi shine 50-60%.

4. Samfurin yana da fa'idodin dumama shigar da sauri, dumama shigar da kayan aiki iri ɗaya, babu oxidation Layer, inganci mai kyau, da sauransu.

5. Na'urar induction tana keɓance ta hanyar wuta, wanda ke da aminci sosai.

6. Kariyar muhalli: babu gurɓata yanayi, hayaniya, da ƙura.

7. Karfin karbuwa: yana iya zafi workpieces na daban-daban siffofi.

8. Induction kayan aikin ƙirƙira ya mamaye ƙaramin yanki, ƙasa da murabba'in murabba'in mita biyu, dacewa ga abokan ciniki don haɓaka amfani da sararin samarwa.

500KW atomatik loading da zazzage tanderun ƙirƙira

Yadda za a Zaɓi Tsarin Ƙirƙirar Induction Dace?

Yadda za a zabi dama induction cikin wutar lantarki, musamman daga abubuwan da za a yi la'akari da su:

1. Siffa da girman da workpiece ake mai tsanani

Babban kayan aiki, kayan mashaya, kayan abu mai ƙarfi, yakamata a zaɓi babban ƙarfin dangi, ƙarancin mitar shigar da kayan dumama; Ƙananan kayan aiki, bututu, farantin karfe, kayan aiki, da sauransu, zaɓi injin dumama shigar da ƙaramin ƙarfin dangi da babban mitar.

2. Zurfi da yankin da za a yi zafi

Zurfin shigar da dumama dumama, babban yanki, dumama dumama, yakamata ya zaɓi babban iko, ƙaramin mitar induction dumama injin; Zurfin dumama mara ƙanƙara, ƙaramin yanki, dumama gida, zaɓi na ƙaramin ƙarfi, babban tsarin dumama shigar da ƙara.

3. Gudun dumama

Idan saurin dumama yana da sauri, ya kamata a zaɓi tanderun ƙirƙira induction tare da ƙaramin ƙarfi kuma ingantacciyar mitar mai girma.

4. Na'urar ƙirƙira induction ta ci gaba da aiki

Lokacin aiki na ci gaba yana da tsayi, gwada zaɓin induction dumama tanderun da ɗan ƙaramin ƙarfi.

5. Nisa tsakanin coil induction da inji

Dogon haɗi, ko da yakamata yayi amfani da haɗin kebul mai sanyaya ruwa, yakamata ya zaɓi babban tanderun ƙirƙira wutar lantarki.

6. Bukatun fasaha

Gabaɗaya magana, ƙaddamar da quenching, shigar da walda, da sauran matakai suna zaɓar ƙaramin ƙarfi, babban mitar shigar da kayan dumama. Induction annealing, Induction zafin jiki, da sauran hanyoyin dumama shigarwa yakamata su zaɓi babban iko, ƙananan mitar shigar da kayan dumama. Zafafan ƙirƙira, ja mai banƙyama, narkewa, da sauransu, suna buƙatar ingantaccen tasirin diathermy na wutar lantarki, sannan buƙatar zaɓar injin dumama shigar da babban ƙarfi da ƙarancin mitar.

7. Kayan aiki na dumama induction

Kayan ƙarfe tare da manyan wuraren narkewa suna buƙatar zaɓar babban ƙarfin shigar da kayan aikin dumama, ƙananan wuraren narkewa suna buƙatar zaɓar ƙananan induction dumama injin, ƙarancin juriya don zaɓar kayan aikin wutar lantarki, babban juriya yana buƙatar zaɓar tsarin shigar da ƙarancin wutar lantarki.

Menene Makomar Ƙarfafa Ƙarfafawa?

Tare da haɓaka buƙatun kasuwa, haɓakar induction dumama ya nuna cewa samar da wutar lantarki ya zama babban mitoci tare da babban ƙarfin lantarki induction ƙirƙira samar da wutar lantarki, kuma sarrafa simintin na'urorin fasahar lantarki yana haɓaka zuwa dijital da sarrafa atomatik zuwa hankali. Haɓaka haɓaka injin induction dumama yana gabatar da halaye masu zuwa:
1. Induction dumama injin yana daɗaɗaɗɗen mitoci da babban iya aiki
Ana amfani da thyristor galibi a cikin matsakaicin mitar shigar da wutar lantarki. Babban ɓangaren sauti yana ɗaukar IGBT; Ƙungiya mai ƙarfi da ake amfani da ita ta zama SIT, kuma ana samar da wutar lantarki ta MOSFET a yanzu. Kayayyakin wuta ta amfani da IGBT suma sun fara bayyana. Bukatar samar da wutar lantarki mai saurin shigar da wutar lantarki ta haifar da sabbin na'urorin wutar lantarki wanda hakan ke haifar da haɓaka tsarin dumama dumama. Ana iya samun babban ƙarfin shigar da kayan aikin dumama, kamar dubun megawatts, ɗaruruwan megawatts, ana iya samun su.
2. Induction dumama injina suna son sarrafa injina, sarrafa kansa
A cikin 'yan shekarun nan, tare da saurin ci gaban mechatronics, kwamfutoci, bayanai da sarrafawa, sarrafa kayan aiki, sabbin kayan aiki, sabbin fasaha, simintin gyare-gyare, ƙirar ƙirƙira da tsarin kula da zafi suna haɓaka dijital, daidaito. Yanayin buƙatun da ke nunawa a cikin dumama shine masana'anta na dijital zuwa tsarin simintin gyare-gyare da ƙirƙira, gami da dumama da kayan narkewa; Simintin gyare-gyare da ƙirƙira gajeriyar buƙatun samar da tsari don rage sharar albarkatu; Samar da manyan simintin gyare-gyare da ƙirƙira yana buƙatar ceton makamashi na masana'antu; Samar da mai tsabta a ƙarƙashin sarrafawa ta atomatik.

Saboda haka, induction dumama kayan aiki a cikin halayensa na ceton makamashi da kariyar muhalli, buƙatun kasuwa zuwa manyan sikelin, sarrafa kansa da sarrafa jagorar hankali na yanayin ci gaba.